Black-I Robotics, a Boston-based robotics company, has developed an autonomous Fullscope Mobile Heavy Lift Arm.

The heavy lift pick and place arm originally stemmed from a project that the U.S. Defense Advanced Research Projects Agency (DARPA) awarded to Black-I.

Source: Black-I RoboticsSource: Black-I Robotics

“DARPA asked us to develop a powerful, manpower-saving autonomous arm that could pick up heavy munitions and other objects weighing from 50 to 100 pounds and place them at a precise point rapidly, safely, reliably, even in the most difficult of environments,” according to the company. “That meant an arm that lifts four times the weight of arms currently on the market. We delivered, and then pivoted to the commercial market, where warehouse and transportation companies alone within the logistics sector have approximately 500,000 job openings today, and a worsening situation.”

The company suggests that manpower challenges adversely affecting logistics are unique, pointing out that a large proportion of the hundreds of thousands of workers in the industry spend the day lifting, pushing, pulling heavy objects and equipment.

"It's literally backbreaking work," the company explained. "Warehouse workers have a high incidence of injuries. When workers are hurt, they miss time, sometimes lots of time. Some sue. Worker comp payments are high. Morale is often low. The arm is reportedly a solution to every one of those problems. Some estimates suggest that the Black-I Robotics Fullscope Mobile Heavy Lift Arm can replace up to two full-time equivalents per shift.

“Robots move fast, pick and place precisely, and never get injured, never take a day off, never ask for a raise. They solve manpower shortages while increasing productivity and cutting costs. They free employees to tackle jobs that take more brains than brawn, which also boosts worker satisfaction and morale. And, critically, with our unique arm, enable operations staff to easily configure and manage the robot as layout and item packaging changes within, for example, a warehouse, speeding deployment and significantly reducing total cost of operation. Our revolutionary arm is exactly what Facility Managers and their staff have been hoping for.”

To improve the original DARPA arm, Black-I Robotics partnered with Ascend Robotics, experts in materials handling, to develop an artificial intelligence-based integrated package with multiple sensors and cameras featuring 2D and 3D live data streams and other electronics that enable the arm to "see" a workplace and avoid any and all objects, whether human or machine, move along an optimum path to a shelf, for example, precisely pick a designated item, and place it on a pallet. Then do it again. And again.

The Fullscope Arm can be integrated with autonomous mobile robots (AMRs) and other equipment, exchanging critical data, making each more efficient. It can be mounted or dismounted in minutes from manned and unmanned vehicles, including trucks, backhoes and forklifts. Another important economic advantage is that it protects a company’s existing and future investments in a wide range of available AMRs as well as autonomous forklifts and pallet jacks to come. In fact, systems integrators are sure to take advantage of the special capabilities of the Fullscope Arm to develop a range of advanced and special capabilities to change the face of the warehouse, distribution center and manufacturing plant while generating substantial new revenue for themselves.

For more information, watch the accompanying video that appears courtesy of Black-I Robotics.

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