Source: Barnes Molding Solutions

The G25 hot runner controller represents a bold reimagining of thermal control in injection molding.

Developed by Barnes Molding Solutions and Gammaflux, the G25 features a Linux-based operating system, a modular hardware and software architecture and a dramatically simplified user interface. Designed around real-world user needs, the G25 enables most daily operations to be performed from a single screen. Early field tests confirm that the G25 delivers on its promise of a smarter, faster and more intuitive user interface.

Figure 1: The G25 hot runner controller represents a bold reimagining of thermal control in injection molding. Source: Barnes Molding Solutions

Built for the modern molding floor

The G25 Gammaflux controller runs on the Linux operating system, enabling a faster, more stable and secure platform. This foundational shift supports future-ready capabilities such as remote diagnostics, data integration and real-time analytics.

User-centered interface

With only one screen needed for most daily functions, the G25 eliminates interface clutter. Operators report faster learning curves, reduced training time and fewer mistakes — critical improvements in high-throughput environments.

Customer-tested, operator approved

Early customer feedback confirms that the G25 performs under pressure. Users praise the intuitive navigation, responsive controls and ease of service. Most reported full operator confidence within hours — not days.

Ready for what’s next

With its Linux core and modular build, the G25 is designed to evolve. Upcoming features will include advanced diagnostics, IIoT connectivity and predictive maintenance — delivered through simple software updates.

Conclusion

The G25 hot runner controller isn’t just a new product — it’s a new standard. Combining power with simplicity, it’s designed to meet today’s molding challenges while preparing for tomorrow’s connected manufacturing floor.

For more technical details or to schedule a demo, visit the Gammaflux website.