New ONEboard+ Control Board with the highest savings potential
GlobalSpec News Desk | July 03, 2024Powertrain solutions provider Hofer Powertrain has unveiled its new ONEboard+ solution. This new generation of the Control Board marks an evolutionary advancement in inverter control for the automotive industry, offering maximum flexibility and cost efficiency for a variety of applications in e-mobility.
The ONEboard+ is a crucial component integrated into an inverter, determining its functionality. This important element seamlessly combines hardware and software, providing a comprehensive solution for the complex control requirements of the most advanced electric vehicles of all kinds.
Based on the success of the original ONEboard, the ONEboard+ enables significant cost savings for an inverter. These savings are particularly noticeable for original equipment manufacturers at the vehicle level. In addition to the basic inverter function, the significantly increased computing power allows for the integration of additional functions such as an on-board charger or a second inverter in a single layout. The new solution also plays a crucial role in the implementation of torque vectoring. The new generation of this Control Board supports future-proof functionalities, including three-level inverter solutions, to maximize performance and efficiency. Compliance with the latest cybersecurity standards is ensured through the use of the latest microcontroller technology.
The ONEboard+ now supports up to three independent CAN nodes. The gate driver features an adaptive slew rate, which can reduce switching losses by up to 25%. Additionally, bill of material costs can be significantly reduced compared to the previous solution by incorporating the electrical drive for externally excited synchronous machines as an integrated solution rather than a separate component. Furthermore, the ONEboard+ supports both 12 V and 24 V electrical systems, making it suitable for commercial vehicles as well.
The goal in projects is to meet the ASIL D requirements for functional safety with the ONEboard+. With over 40 years of experience in developing complete drive systems, Hofer Powertrain also realizes complete inverter solutions based on the ONEboard+ for both 400 V and 800 V high voltage electrical systems, achieving peak power outputs of more than 500 kW. The high scalability of the ONEboard+ makes it easily adaptable to meet the diverse requirements of manufacturers.