Metal 3D printing emerged as a technology best suited for producing small, intricate metSignificant weight reduction and increased stiffness-to-weight ratio were among the benefits of using 3D Systems’ and GF Machining Solutions’ AM technology, LaserForm Ti GR 23 powder and 3DXpert all-in-one software to build this satellite bracket in just 35 hours. Source: GF Machining Solutionsal parts, and achieving consistent high quality, even as part sizes increase, is a challenge. The DMP Factory 500 is a modular factory solution because it allows users to overcome a vast range of existing hurdles, including control of part quality, cost and workflows, as well as scalability, according to GF Machining Solutions and 3D Systems. It paves the way for aerospace manufacturers to build high-quality parts, reduce their TCO and simplify their process workflows and scale in a factory environment.

The DMP Factory 500 permits aerospace manufacturers to develop their own dedicated additive manufacturing (AM) factories. This workflow-optimized 3D metal printing solution is the cornerstone for scalable metal AM production of seamless large parts. It ensures massive scalability, high throughput and low total cost of ownership for the production of parts up to 500 mm x 500 mm x 500 mm in size.

Key features include the following.

• Unique vacuum chamber to attain the purest atmosphere during printing.
• Fast bidirectional material deposition, allowing for faster recoating and greater productivity over time, which is translated to lower operational costs.
• Unique modular concept to maximize efficiency by optimizing utilization.
• DMP Monitoring allowing for non-destructive quality control using real-time process monitoring for informed decisions on product quality.
• 3DXpert integrated software that handles the entire spectrum of AM workflow.

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